Product Details
For installations that demand extra strength and stability, our Tubular Frame system is the ideal choice. Engineered to handle heavier loads and higher wind-load requirements, this solution is built for elevated installations and locations where structural integrity is critical.
What It Is
The Tubular Frame system consists of:
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Steel Tubular Members: Fabricated from heavy-duty steel tubing (square or round), these supports can be oriented vertically, horizontally, or both — depending on the structural requirements of the installation.
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Rigid Frame Construction: Members are welded or bolted together to create a full-perimeter frame that fully supports the LED cabinet.
Whether used as vertical columns to prevent sagging or horizontal spans to distribute load across poles, the tubular frame adapts to your project's needs.
When a Tubular Frame Is Needed
| Application | Why It's Required | Typical Size Range | Recommended Tier | Example Dimensions |
|---|---|---|---|---|
| Large or Heavy Cabinets | Signs exceeding 4–5 ft in height or width (typically 200 lbs or more) | 50–100 sq ft | Standard or Heavy-Duty • Standard: Up to 50 sq ft • Heavy-Duty: Up to 100 sq ft |
5' x 10' to 10' x 10' |
| Double-Sided Signs | Two cabinets back-to-back can exceed 400 lbs total | 50–120+ sq ft | Heavy-Duty or Extreme • Heavy-Duty: Up to 100 sq ft • Extreme: 120+ sq ft |
5' x 10' to 14' x 48' |
| High Wind Areas | Locations prone to strong winds, storms, or hurricane conditions — requires enhanced wind-load engineering | All sizes above 32 sq ft | Heavy-Duty or Extreme • Heavy-Duty: Enhanced wind rating • Extreme: Maximum wind-load capacity |
Varies by location |
| Weak Mounting Surfaces | When the sign is mounted directly on poles or walls — with nothing in between to absorb or distribute forces. Examples include: • Masonry walls requiring load distribution • Long poles that may flex or twist under wind load |
Any size above 32 sq ft | All Tiers • Standard: Up to 50 sq ft • Heavy-Duty: Up to 100 sq ft • Extreme: 120+ sq ft |
Varies by installation |
| Elevated Installations | Signs mounted higher above grade, increasing leverage and wind forces | 50–120+ sq ft | Heavy-Duty or Extreme • Heavy-Duty: Up to 100 sq ft • Extreme: 120+ sq ft |
5' x 10' to 14' x 48' |
| Wide Spans Between Supports | Horizontal runs that require additional rigidity | 50–120+ sq ft | Heavy-Duty or Extreme • Heavy-Duty: Up to 100 sq ft • Extreme: 120+ sq ft |
5' x 10' to 14' x 48' |
Why It Matters
A full tubular frame — whether vertical, horizontal, or both — ensures long-term structural performance:
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Prevent Sagging: Horizontal supports stop beams from bending over wide spans under 200+ lb loads
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Reduce Twisting: Vertical and horizontal bracing maintains alignment under wind load — especially critical when signs are mounted on long poles that may otherwise flex
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Even Load Distribution: Transfers forces evenly across poles and mounting points, reducing stress on the mounting surface itself
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Long-Term Stability: Ensures the sign remains secure for years to come
What's Included
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Custom-fabricated tubular steel members (vertical and/or horizontal as required)
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All mounting hardware and brackets
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Welded or bolted connections per engineered specifications
Frame Tier Summary
| Tier | Best For | Size Range | Starting Price |
|---|---|---|---|
| Standard | Medium-format signs, standard wind zones | Up to 50 sq ft | $5,500 |
| Heavy-Duty | Big-format signs, enhanced wind-load requirements | Up to 100 sq ft | $12,000 |
| Large-Format Extreme | Digital billboards, extreme conditions | 120+ sq ft | Up to $23,000 |
Engineered to Your Specs
Each Tubular Frame is custom-designed based on:
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Sign dimensions and weight (e.g., 200–400+ lbs)
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Orientation (portrait or landscape)
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Installation height and location
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Pole length and configuration
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Local wind-load requirements
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Mounting surface type and span between supports